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[전문가 기고] Building a digital twin at the manufacturing site

Korean Manufacturers Embrace Digital Twin Technology, Accelerating the Industrial Metaverse

Seoul, South Korea – A wave of digital transformation is sweeping through the Korean manufacturing sector, with digital twin technology emerging as a critical driver of innovation and competitiveness. This breaking news highlights a significant shift as companies strive for quality improvements, cost reductions, and minimized waste – all while navigating an increasingly complex global landscape. The adoption rate is soaring, with 65% of domestic companies already utilizing digital twin technology, according to a recent Altair report, signaling a major leap towards Industry 4.0.

What is a Digital Twin and Why Now?

At its core, a digital twin is a virtual representation of a physical asset, process, or system. But it’s far more than just a static model. It’s a dynamic, evolving digital counterpart that mirrors the real world, constantly updated with real-time data from sensors, AI, and the convergence of IT and OT (Operational Technology) systems. This allows manufacturers to simulate, analyze, and optimize performance before changes are made in the physical world – a game-changer for efficiency and risk mitigation.

The urgency stems from a need to not only compete but to build resilience. Global supply chain disruptions, rising energy costs, and the demand for sustainable practices are forcing manufacturers to rethink traditional approaches. Digital twins offer a pathway to proactive problem-solving and continuous improvement.

From Virtual Commissioning to Predictive Maintenance: The Benefits Unfold

The benefits of implementing digital twin technology are multifaceted. One key area is virtual commissioning. Traditionally, commissioning a new production line involved costly and time-consuming physical testing. With a digital twin, engineers can refine and improve designs in a virtual environment, drastically reducing prototyping costs and accelerating time-to-market. KG Mobility, for example, leveraged Siemens’ TeamCenter to integrate product information from design to launch, strengthening collaboration and improving finished car quality.

Beyond initial setup, digital twins provide ongoing value. Predictive maintenance, powered by AI and real-time data analysis, allows manufacturers to anticipate equipment failures and optimize maintenance schedules, minimizing downtime and maximizing asset lifespan. Furthermore, digital twins are enhancing employee education by providing safe and realistic virtual training environments. Jinmyeong Precision, a mold manufacturer, saw a 60% reduction in production costs and a 60% increase in productivity after transitioning to 3D mold development with Siemens’ NX, an AI-based design solution.

Sustainability and the Eco-Friendly Factory

The impact extends beyond cost savings and efficiency. Digital twins are playing a crucial role in driving sustainability initiatives. By simulating energy consumption and optimizing production processes, manufacturers can significantly reduce their environmental footprint. This is increasingly important as consumers and investors demand greater corporate social responsibility.

Siemens Leads the Charge in Korea’s Digital Twin Revolution

Siemens Digital Industry Software Korea Branch is at the forefront of this transformation, providing tailored digital twin solutions to meet the unique needs of Korean companies. Their XCELERATOR portfolio, encompassing TeamCenter and NX, connects and optimizes the manufacturing process, enabling sustainable innovation. The Korean government is also actively supporting this trend through its 2021 Digital Twin Activation Strategy, recognizing the technology’s potential to bolster the nation’s manufacturing competitiveness.

The rapid adoption of digital twin technology in Korea isn’t just a trend; it’s a fundamental shift in how manufacturers operate. It’s a move towards a more agile, efficient, and sustainable future, powered by the convergence of the physical and digital worlds. As more companies embrace this technology, we can expect to see even greater innovation and a strengthening of Korea’s position as a global manufacturing leader. Stay tuned to archyde.com for continued coverage of this evolving story and insights into the future of Industry 4.0.

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