Cybersecurity Overtakes Economic Worries as Biggest Threat to Manufacturers – AI is the New Shield
MILWAUKEE, WI – August 13, 2025 – In a dramatic shift for the industrial landscape, cybersecurity has now become the primary external concern for manufacturers, eclipsing even economic conditions. A new report released today by Rockwell Automation reveals a significant surge in cyberattacks targeting the manufacturing sector, prompting a rapid embrace of artificial intelligence (AI) to bolster defenses. This is breaking news that impacts global supply chains and the future of production.
The Rising Tide of Cyber Threats in Smart Manufacturing
The 10th Annual “State of Smart Manufacturing” report, based on insights from over 1,560 leading manufacturing companies across 17 major manufacturing countries, paints a stark picture. As manufacturers increasingly integrate Information Technology (IT) and Operational Technology (OT) systems to achieve greater efficiency and automation – the core of “smart manufacturing” – they’ve inadvertently expanded their vulnerability to sophisticated cyberattacks. A full third of those surveyed have direct responsibility for IT and OT security, highlighting the growing importance of this role.
Stephen Ford, Vice President and Chief Information Security Office of Rockwell Automation, emphasized the fundamental shift: “Computer security is no longer just a technological problem, but an aspect of fundamental importance for companies. With the growing connection between IT and OT environments, the attack surface is increasing. Our latest research confirms what we are seeing firsthand: the IT risk is now one of the main threats to the growth of production.”
AI: The Cutting Edge of Industrial Cybersecurity
The report doesn’t just highlight the problem; it points to a solution. Manufacturers are actively turning to artificial intelligence (AI) to manage these escalating risks. AI-powered security systems are proving crucial in detecting threats in real-time, maintaining productivity, and staying ahead of increasingly aggressive attackers. This isn’t about simply preventing breaches; it’s about building a resilient, confident foundation for digital transformation.
But the path isn’t without hurdles. The report underscores a persistent challenge: a shortage of skilled cybersecurity professionals. Companies are actively seeking recruits with expertise in cybersecurity and data analysis, recognizing the need to align technological innovation with workforce development. This skills gap is a critical bottleneck for many organizations.
Key Findings from the Rockwell Automation Report:
- IT Security Priority: Now the #1 external concern for manufacturers, surpassing economic factors.
- AI Adoption: A growing number of cybersecurity professionals anticipate leveraging AI for risk management.
- Workforce Gap: A lack of qualified personnel remains a significant obstacle to competitiveness.
- Cybersecurity as a Business Enabler: Forward-thinking companies view cybersecurity as a key driver of transformation, not just a cost center.
Beyond the Headlines: The Long-Term Implications
The rise of cybersecurity threats in manufacturing isn’t a fleeting trend; it’s a fundamental shift in the risk landscape. Historically, industrial control systems were largely isolated, making them less vulnerable to cyberattacks. However, the move towards interconnected “smart factories” has opened up new avenues for malicious actors. This is particularly concerning given the potential for disruption to critical infrastructure and supply chains.
Looking ahead, manufacturers will need to invest heavily in cybersecurity infrastructure, training, and talent. A proactive, layered security approach – combining robust firewalls, intrusion detection systems, and AI-powered threat intelligence – will be essential. Furthermore, collaboration between industry stakeholders, government agencies, and cybersecurity vendors will be crucial to sharing threat information and developing effective defense strategies. The future of manufacturing depends on building a secure and resilient industrial ecosystem.
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