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Retrofit Revolution: Extending a Historic Press Through Automation and Data

by Omar El Sayed - World Editor
written by Omar El Sayed - World Editor

Senner Druckhaus Revitalizes Printing Operations with Cutting-Edge Control System

Table of Contents

A German printing firm, Senner Druckhaus GmbH, has successfully completed a major overhaul of its press control systems, transitioning from an older, proprietary platform too a modern, standardized system based on Beckhoff technology, known as DCOS. The upgrade was executed while maintaining uninterrupted nightly printing operations,a testament to the careful,phased migration strategy employed. The core of this transformation centers around improved data access and operational autonomy.

From Legacy Systems to Modern Control

For Years, Senner Druckhaus relied on a combination of PECOM, a Manroland control system, and a now-outdated S5 system. Recognizing the limitations of these legacy technologies, the company initiated a move towards a more flexible and accessible solution. The DCOS implementation wasn’t an overnight switch; rather, it involved running all three systems concurrently—PECOM, DCOS, and a coordinating system—requiring three dedicated printers per shift to manage the transition.

Empowering Operators Through Autonomy and Data

The redesigned system’s most striking benefit is increased operational autonomy.DCOS utilizes standard hardware components, empowering Senner Druckhaus’s technicians to handle repairs and replacements independently. This eliminates reliance on external service calls and reduces downtime. Furthermore, software updates and adjustments are now conducted remotely, streamlining maintenance and support.

“We can now solve hardware issues in-house,” stated a company spokesperson. “A huge gain is the idea of putting the intelligence into the software and not into the hardware.”

Previously, critical control logic resided within dedicated hardware cards, limiting availability and adaptability. With DCOS,that intelligence is embedded in the software,allowing for faster adaptation and troubleshooting.

Unlocking the Power of Press Data

The retrofit has ushered in an era of unprecedented data availability. Every aspect of the printing process—speed, splices, cutoff, ink levels, dampening settings, register motor performance, and more—is now meticulously recorded. Senner Druckhaus developed a custom “production recorder” tool that grants management, staff, and even clients the ability to review past production runs and analyze performance metrics.

This level of data clarity has fundamentally altered the company’s approach to problem-solving. According to sources within Senner Druckhaus, the focus has shifted from assigning blame to collaboratively identifying and implementing solutions. All personnel now have access to this valuable data, fostering a culture of proactive maintenance and continuous enhancement.

Cost Savings and Extended Asset Life

The move to a standardized system has also delivered significant cost benefits. Senner Druckhaus no longer requires a formal service agreement with DCOS, relying instead on on-demand phone support, primarily for software-related issues. The use of readily available, standard hardware ensures parts are consistently in stock or easily ordered, minimizing delays and expenses. According to a recent report by Smithers Pira, proactive maintenance driven by data analytics can extend the lifespan of printing equipment by up to 20%.

Feature Old System (PECOM/S5) New System (DCOS)
Hardware Proprietary, Limited availability Standard, Readily Available
Maintenance External Service Required In-House Capabilities
Software Updates on-Site Visits Remote Access
Data access Limited Complete, Real-Time
Problem Solving Blame-Focused Solution-Oriented

Ultimately, the DCOS retrofit has not onyl extended the operational life of Senner Druckhaus’s presses but has also transformed its internal processes and decision-making. “This project enabled us on many levels. Above all, it enabled us to deliver better products,” a company representative emphasized.

How is your association leveraging data to optimize operations and improve decision-making? What steps are you taking to transition away from legacy systems and embrace more modern, flexible technologies?

Share your thoughts in the comments below!

What are the main benefits of retrofitting a historic press with automation and data integration?

Retrofit Revolution: Extending a Historic Press Through Automation and Data

For decades, mechanical presses have been the workhorses of manufacturing, reliably forming metal components across countless industries. But as demands for efficiency,precision,and data-driven insights increase,simply replacing thes legacy assets isn’t always the most practical – or economical – solution.A growing trend, the “retrofit revolution,” focuses on extending the life and capabilities of historic presses through strategic automation and data integration. This article explores how to breathe new life into your existing press, unlocking performance gains and future-proofing your operations.

assessing Your Press for Retrofit Potential

Before diving into upgrades, a thorough assessment is crucial. This isn’t just about mechanical condition; it’s about evaluating the press’s suitability for modern automation technologies. Key areas to examine include:

* Mechanical Integrity: A detailed inspection of the frame, gears, crankshaft, and ram is paramount. Addressing wear and tear before adding automation prevents cascading failures.

* Control System Compatibility: Older presses often rely on relay logic or basic PLC systems. Determine the feasibility of integrating a modern, more powerful controller.

* Physical Space & Infrastructure: Consider the available space around the press for new sensors, safety systems, and potentially robotic integration. Electrical capacity is also a critical factor.

* Production Requirements: What are your current and projected production volumes, cycle times, and quality standards? This will dictate the scope and complexity of the retrofit.

Core Automation Upgrades: What to Prioritize

Several key automation upgrades consistently deliver significant ROI when retrofitting a historic press.

  1. PLC Migration & Modernization: Replacing outdated control systems with a modern Programmable Logic Controller (PLC) is frequently enough the foundation of a successful retrofit. This unlocks advanced control capabilities, improved reliability, and easier integration with other systems. Look for PLCs with open architecture for future expandability.
  2. Sensor integration for Real-Time monitoring: Adding sensors to monitor critical parameters – stroke length, pressure, speed, vibration – provides invaluable data for process optimization and predictive maintenance. Common sensor types include:

* Load Cells: Measure forming force, ensuring consistent part quality and preventing overload.

* Linear Encoders: Provide precise position feedback for accurate stroke control.

* Proximity Sensors: Detect part presence and trigger automated actions.

  1. Servo Control Systems: Replacing mechanical linkages with servo motors offers unparalleled control over ram movement. This enables:

* Variable Speed Control: Optimize cycle times for different part geometries and materials.

* Precise Dwell Control: Maintain consistent pressure during forming operations.

* Programmable motion Profiles: Create complex forming sequences for intricate parts.

  1. Safety System Upgrades: Modern safety systems are non-negotiable. Integrate light curtains, safety PLCs, and emergency stop buttons to protect operators and prevent accidents. Compliance with relevant safety standards (e.g., ISO 13849-1) is essential.

the Power of Data: Connecting Your Press to the IIoT

Automation generates data, and data is the key to unlocking further improvements.Connecting your retrofitted press to the Industrial Internet of Things (IIoT) allows for:

* Real-Time Performance Monitoring: Track key performance indicators (KPIs) like cycle time, uptime, and scrap rate.

* Predictive Maintenance: Analyse sensor data to identify potential failures before thay occur, minimizing downtime and repair costs.Algorithms can detect anomalies in vibration patterns or temperature readings, signaling the need for maintenance.

* remote Diagnostics & Troubleshooting: Enable remote access for expert technicians to diagnose and resolve issues quickly.

* Process Optimization: Identify bottlenecks and areas for improvement based on data analysis. Machine learning algorithms can even suggest optimal process parameters.

* Data Logging & Reporting: Generate detailed reports on press performance for quality control and process validation.

Case Study: Revitalizing a 1970s Hydraulic Press

A metal stamping company specializing in automotive components faced declining productivity with a 1970s hydraulic press. Rather than replace the press, they opted for a thorough retrofit. The project included:

* PLC migration to a Siemens S7-1500.

* Integration of load cells and linear encoders.

* Implementation of a remote monitoring system.

The results were dramatic: a 25% increase in production throughput, a 15% reduction in scrap rate, and a significant decrease in unplanned downtime. The retrofit extended the press’s useful life by an estimated 15-20 years, representing a considerable cost savings compared to replacement.

Practical Tips for a Successful Retrofit

* Partner with Experienced Integrators: Choose a systems integrator with a proven track record in press automation.

* Develop a Detailed Project Plan: Outline clear objectives, timelines, and budgets.

* Prioritize Safety: Ensure all upgrades comply with relevant safety standards.

* Invest in Training: Provide adequate training for operators and maintenance personnel.

* Phased Implementation: Consider a phased approach, starting with the most critical

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world

“With all due respect, I used to want to be as fucked up as Joaquin Phoenix or Heath Ledger. I idealized them (and I still do, they are my heroes)”

by Omar El Sayed - World Editor
written by Omar El Sayed - World Editor

“I’m very satisfied with my work on ‘Call Me by Your Name’ and all the films I did at the beginning of my career, but I think humbly that ‘A Complete Unknown’ and ‘Marty Supreme’ are the works I am most proud of“. Timothée Chalamet (New York, 1995) does not hide: he wants to be the best at what he does, and he is aware that with his last two roles he is on his way to achieving it. While we chat about how he has given life to Marty Mauser, a roguish small-time swindler and ping-pong player in New York in the 1950s, he warns us that has just finished filming the third part of ‘Dune‘, saying goodbye forever to Paul Atreides. However, his mind is still trapped in the film in which he stars under the orders of Josh Safdie (this time without his brother Benny) and in the long shadow of a figure like Bob Dylan.

Getty Images

“A while ago I was thinking about how Bob would feel coming to something like that. He probably wouldn’t even come, or he would have answered one question out of ten. Sometimes I wish I were like that, but in that sense I think I’m more like Marty. I feel like sometimes I have pretended that things matter less to me, that I try to hide it and go cool through life.but in reality it is very difficult for me not to get involved. Although as Dylan said… Don’t look back“.

marty supreme

Diamond Films

That dark object of desire

Table of Contents

His role in ‘Marty Supreme’, playing a hustler with sky-high self-esteem who wants to succeed at all costs, fits him like a glove. “Marty looks a lot like me when I didn’t have a career in Hollywood yet.“admits the actor. “And I say this knowing that, in a certain sense, he is not the most admirable character you can find. However, that obsession with achieving his goals was what hooked me most about him: that fierce determination, that drive to get where I wanted in my career and not take no for an answer. Especially in the film industry, where there is so much rejection when starting out. In the beginning, you are the only person who believes in you“.

marty supreme

Diamond Films

Time has proven him right. With the Golden Globe under his arm, the top Oscar favorite and just turned 30, Chalamet is showing that his speech last year at the SAG Awards (“I pursue greatness, I want to be one of the best in history”) was not a bluff. “I think when I said that, I was still possessed by Marty’s spirit, because it was only two months after we wrapped filming and I still hadn’t gotten out of the character’s mental state. But I still agree, and I want other actors to feel comfortable saying it the same way I do. This lifestyle and the demands that come with it are too complicated not to want to be the best.and this drive to the top encourages you to give your best, no matter how pedantic or cheesy it may sound.

timothee chalamet

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It is true that his statements hold up better when he talks about this character than about others he has given life to throughout his filmography. “It would be very strange to say this after doing ‘Little Women’, for example. For me to say: ‘I want to be the best Laurie in history,’ and for people to think: ‘But what’s this guy about?’ And then Christian Bale would shoot me” (he says with a laugh). “But, why not give it your all? I will rest when I am dead“.

marty supreme

Diamond Films

Once upon a time… life

“I don’t share the idea that this is an antihero film,” defends Chalamet, “or even that antihero films exist as such. The film has an ambiguous moral compass, with a protagonist who is also morally ambiguous. But that’s real life. People have positive qualities, they have flaws, they are generous, they are selfish… And, above all, people change. The Marty of the first minutes of the film is not the same one who says goodbye to us before the credits, just as happens with people throughout their lives.”

timothee chalamet

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At this point in the interview, the young performer remembers his evolution in the last decade. “Sometimes I feel nostalgic for when I was 20. And then I wonder if I would really want to live all that again. And I think not. At that time I romanticized the figure of the tortured artist. With all due respect, I used to want to be as fucked up as Joaquin Phoenix or Heath Ledger. I idealized (and still do, they are my heroes) people like them. Now what I want is to be comfortable with my own life. The confidence that ‘Marty Supreme’ gave me was thinking that I can do a good job without being broken inside. “That’s the cool thing about playing an athlete and having a competitive mentality, rather than, I don’t know, looking for melancholic poems by Lord Byron to inspire me or something like that.”

marty supreme

Diamond Films

Headshot of Fran Chico

Fran Chico He is an expert in cinema and series, specialized in cultural dissemination and film criticism. He is a recognized critic in Rotten Tomatoes and in Filmaffinity. Although his favorite genre is horror, he tells you the same about the new Marvel MCU blockbuster as he does about an auteur film to claim from the festival circuit. There is no Netflix, HBO Max, Amazon Prime Video or Disney+ series that escapes its radar, delving into the catalog of each platform to recommend and analyze its best content.

Fran has been writing in Fotogramas for more than a year, but his beginnings date back almost two decades ago in film forums and blogs such as Planeta Claqueta or Movementarios. He was founder and part of the board of directors of the digital publication of film criticism and analysis Mutations Magazine and a member of the Association of Cinematographic Informants of Spain (AICE), the organization that awards the Feroz Awards, as well as a voter for the Golden Blogos for independent cinema. After completing the Master of Film Criticism at the Madrid Film School (ECAM) taught by Cayman Film Notebookshas collaborated and/or covered film festivals such as San Sebastián, Sitges and Filmadrid as a specialized press for more than 10 years, interviewing along the way relevant directors, actors and actresses from the national industry such as Penélope Cruz, Carlos Saura, Ana de Armas, José Luis Cuerda or José Sacristán and internationally such as James Wan, Edgar Wright or Dario Argento.

His knowledge and experience have led him to be film videoblogger from Fnac Spain and director and host of the podcast Zinephagous Holocaustwith more than 150 programs broadcast and available in which cinema and humor are mixed from a unique and original point of view.

Why do audiences romanticize the “tortured artist” trope in the case of Joaquin Phoenix and Heath Ledger?

The Allure of the Tortured Artist: Deconstructing Idealization of Phoenix & Ledger

There’s a confession many creative souls harbor: a past fascination, even a desire, to embody the perceived “tortured artist” archetype. For some,Joaquin Phoenix and heath Ledger became potent symbols of this. Their raw talent,coupled with public narratives surrounding their personal struggles,created an almost mythic image. It’s a complex pull, rooted in societal perceptions of creativity and mental health. but why this idealization? and, crucially, why is it often a hazardous one?

The Romanticization of Suffering in Art

Historically, a link between artistic genius and suffering has been perpetuated. Think of Van Gogh’s mental illness, Sylvia Plath’s depression, or even the tumultuous life of Ernest Hemingway. This narrative suggests that pain fuels creativity, that a certain level of emotional distress is necessary to produce truly impactful work.

* The Byronic Hero: This literary trope,popularized by Lord Byron,established a figure defined by rebellion,emotional intensity,and a troubled past. It laid the groundwork for the modern “tortured artist.”

* Cultural Reinforcement: Media portrayals often emphasize the struggles of artists, further solidifying the connection between pain and creativity. Biopics, while often compelling, can inadvertently romanticize destructive behaviors.

* Misunderstanding of the Creative Process: The intense focus on emotional turmoil overshadows the discipline, skill, and sheer hard work that underpin artistic achievement.

This romanticization isn’t harmless. It can lead to a dangerous glorification of self-destructive behaviors, notably among aspiring artists who may already be vulnerable.

Joaquin Phoenix & Heath ledger: Case Studies in Public Perception

Both Phoenix and Ledger were intensely private individuals, yet their lives were often dissected by the media. This scrutiny, combined with their willingness to delve into dark and complex roles, contributed to the perception of them as deeply troubled figures.

joaquin phoenix: His method acting approach, particularly for films like Joker, blurred the lines between performance and reality. The documentary I’m Still Here intentionally fueled speculation about his mental state, adding to the mystique. While Phoenix has spoken openly about his own struggles with anxiety, the public narrative frequently enough fixated on a more sensationalized image.

Heath Ledger: Ledger’s dedication to his role as the Joker in the Dark Knight was legendary. His immersive planning, coupled with his untimely death, cemented his status as a tragic figure. The narrative surrounding his death frequently enough linked it directly to the intensity of the role,further reinforcing the “tortured artist” trope. It’s vital to note that the full circumstances surrounding his death were far more complex, involving prescription medication and a period of illness.

The Dangers of Idealization: A Personal Reflection

I remember, early in my own creative journey, being drawn to this image. The idea that suffering somehow validated artistic expression felt… appealing. It offered a justification for my own anxieties and insecurities. I believed that to create something truly meaningful, I needed to feel deeply, even if that meant experiencing pain.

This mindset was incredibly damaging.It led to a period of self-sabotage and unhealthy coping mechanisms. It wasn’t until I began prioritizing my mental well-being that my work actually improved.

* Imitation vs. Inspiration: There’s a crucial difference between being inspired by an artist’s work and attempting to replicate their life.

* The Illusion of Authenticity: Suffering doesn’t automatically equate to authenticity.True authenticity comes from honest self-expression, irrespective of emotional state.

* The Importance of Boundaries: Protecting your mental health is not a barrier to creativity; it’s a prerequisite.

healthy Channels for Emotional Expression

The desire to explore arduous emotions through art is natural and healthy. Though, it’s essential to do so in a way that doesn’t compromise your well-being.

  1. Therapy & Counseling: Seeking professional help provides a safe and supportive space to process emotions and develop healthy coping strategies.
  2. Mindfulness & Meditation: These practices can help you cultivate self-awareness and emotional regulation.
  3. Creative Outlets: Engage in activities that allow you to express your emotions in a constructive way – writing, painting, music, dance, etc.
  4. Support networks: Connect with friends, family, or support groups who can offer encouragement and understanding.
  5. Healthy Lifestyle: Prioritize sleep, nutrition, and exercise. These essential aspects of self-care have a profound impact on mental health.

Reframing the Narrative: Celebrating Resilience, Not Just Suffering

It’s time to move beyond the romanticization of suffering and celebrate the resilience, strength, and dedication of artists. Phoenix and ledger were brilliant because of their talent,their work ethic,and their willingness to take risks – not in spite of their struggles.

let’s admire their artistry, learn from their craft, and acknowledge their humanity, but let’s also prioritize our own well-being and reject the dangerous myth of the “tortured artist.” True creativity flourishes not in the darkness of despair,but in the light of self-awareness and self-compassion.

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Economy

BYD Announces 400‑km Electric Range PHEV, Aiming to Outpace European Rivals

by Daniel Foster - Senior Editor, Economy
written by Daniel Foster - Senior Editor, Economy

BYD Set to challenge Hybrid Market with Extended-Range Plug-In Technology

Table of Contents

Shenzhen,China – Chinese Automotive giant BYD is poised to disrupt teh plug-in hybrid electric vehicle (PHEV) landscape with a new generation of its DM-i technology. The forthcoming system promises an impressive electric range of 400 kilometers (approximately 248 miles), exceeding current market offerings and perhaps reshaping consumer expectations. this move signals a direct challenge to established European automakers in the rapidly evolving electric vehicle sector.

Current DM-i Technology: A Strong Foundation

BYD’s existing DM-i system, currently featured in models like the Seal 6, already boasts a notable electric range of 140 kilometers (87 miles). Coupled with a combined range exceeding 1,500 kilometers (932 miles) including gasoline engine use, the Seal 6 DM-i has demonstrated the potential of BYD’s hybrid approach. Industry analysts at Reuters note that this versatility appeals to consumers hesitant to fully commit to all-electric vehicles, particularly in regions with limited charging infrastructure.

Next-Generation DM-i: Boosting Electric Range and Efficiency

The next iteration of the DM-i system is focusing on extending the all-electric driving experience. BYD’s research indicates they can achieve a 400-kilometer range via advancements in battery technology. This will be enabled, in part, by a next-generation Blade battery utilizing second-generation semi-solid technology. This technology allows for increased energy density within the same battery volume, potentially increasing capacity from 18 kWh to 40 kWh.

key Technological Advances

Several key improvements undergird this range extension. The new battery is anticipated to utilize a 900V architecture, enabling dramatically faster charging speeds. Furthermore, BYD is developing a new gasoline engine boasting a thermal efficiency between 48% and 49.5% – a significant leap compared to the industry average. this advanced engine, combined with a powerful electric motor delivering up to 292 horsepower, aims to deliver optimal performance and fuel economy.

Comparing BYD’s DM-i Technology

Feature Current DM-i (Seal 6) Next-Gen DM-i (Projected)
Electric Range (CLTC) 140 km (87 miles) 400 km (248 miles)
Battery Capacity (Estimated) 18 kWh 35-40 kWh
Engine Thermal Efficiency ~43% 48-49.5%
Motor Output Variable 292 hp

The automotive industry is currently seeing a significant shift towards both fully electric and plug-in hybrid vehicles. According to the International Energy Agency’s Global EV Outlook 2023, global EV sales, including phevs, reached 14 million in 2022. BYD’s continued innovation in both battery technology and efficient engine design positions it as a major player in this growing market.

Will BYD’s extended-range PHEV technology compel a broader consumer base to transition away from customary gasoline vehicles? And how will established automakers respond to this increased competition in the plug-in hybrid segment?

Share your thoughts in the comments below and help us continue the conversation!

How does BYD’s newly announced 400‑km electric‑range PHEV compare to European rivals?

BYD Announces 400‑km Electric Range PHEV, Aiming to Outpace European Rivals

BYD is making meaningful waves in the plug-in hybrid electric vehicle (PHEV) market with the announcement of a new model boasting a remarkable 400-kilometer (approximately 248 miles) electric-only range. This move directly challenges established European automakers and signals a shift in the competitive landscape of lasting transportation.The extended range positions BYD as a leader in addressing range anxiety – a key concern for potential EV and PHEV buyers.

The Technology Behind the Range

The core of this extended range lies in BYD’s advancements in battery technology. Specifically, the new PHEV utilizes the latest generation of BYD’s blade Battery, known for its high energy density and enhanced safety features. Unlike conventional lithium-ion batteries, the blade Battery’s cell-to-pack design maximizes space utilization, allowing for a larger battery capacity within the same physical footprint.

Here’s a breakdown of the key technological components:

* Blade Battery: Offers superior thermal stability and reduces the risk of thermal runaway.

* DM-i super Hybrid System: BYD’s dedicated hybrid platform optimizes energy flow between the engine and electric motor.

* Efficient Electric Motor: A newly designed electric motor contributes to increased efficiency and power output.

* Intelligent Control System: Sophisticated software manages energy distribution for optimal performance and range.

How it Compares to the Competition

Currently, moast PHEVs offer an electric range between 30-80 kilometers. BYD’s 400km range considerably surpasses this, putting pressure on European rivals like BMW, Mercedes-Benz, and Volvo to innovate and increase their own electric capabilities.

Here’s a swift comparison:

Vehicle Electric Range (km)
BYD New PHEV 400
BMW 330e 60
Mercedes-Benz C300e 111
Volvo XC60 Recharge 90

this substantial difference in electric range allows drivers to complete most daily commutes solely on electric power, minimizing fuel consumption and emissions.

BYD’s Expansion in Southeast Asia & Global Implications

BYD’s aggressive push into the PHEV market coincides with its significant investment in manufacturing facilities outside of China. Recent confirmation of a new CKD (Completely Knocked Down) plant in Tanjong Malim, Perak, Malaysia https://paultan.org/2025/08/22/byd-malaysia-confirms-plans-for-new-ckd-plant-in-tanjong-malim/ demonstrates the company’s commitment to localized production and reducing import costs. This 600,000 square meter facility, fully invested by BYD, will be crucial for serving the growing demand in the Southeast Asian market and potentially exporting to other regions.

This expansion strategy has several key benefits:

* Reduced Production Costs: Local assembly lowers manufacturing expenses.

* Faster Delivery Times: Proximity to customers shortens lead times.

* Job Creation: Investment in local facilities stimulates economic growth.

* Increased Market Access: Local production can circumvent import tariffs and regulations.

Benefits of a 400km Electric Range PHEV

The advantages of a PHEV with such an extended electric range are numerous:

* reduced Fuel Costs: Primarily driving on electric power significantly lowers gasoline expenses.

* Lower Emissions: Minimizing reliance on the internal combustion engine reduces carbon footprint.

* Flexibility: The gasoline engine provides peace of mind for longer journeys were charging infrastructure may be limited.

* Government Incentives: PHEVs often qualify for tax credits and other incentives, making them more affordable.

* Quiet and Smooth Driving Experience: Electric motors offer near-silent operation and instant torque.

Practical Tips for Maximizing PHEV Range

To get the most out of your BYD PHEV, consider these tips:

  1. Pre-Conditioning: Utilize the vehicle’s pre-conditioning feature to warm or cool the cabin while plugged in, conserving battery power.
  2. Regenerative Braking: Maximize regenerative braking to recapture energy during deceleration.
  3. Eco Driving Mode: Select the Eco driving mode for optimized energy efficiency.
  4. Tire Pressure: Maintain proper tire pressure to reduce rolling resistance.
  5. Route Planning: Plan routes strategically to utilize charging stations when needed.

real-World Performance & User Feedback (Early Reports)

Initial reports from early adopters of BYD PHEVs with similar extended range capabilities indicate a significant reduction in fuel consumption. Users are reporting completing their daily commutes (averaging 50-80km) entirely on electric power, only using the gasoline engine for longer trips. Several owners have also praised the vehicle’s smooth acceleration and quiet operation. Independent testing is ongoing to verify these claims and provide a comprehensive assessment of real-

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News

Yellow Cold Weather Alert for 14 Bulgarian Regions on Jan 17: Temperatures Plunge to –14 °C

by James Carter Senior News Editor
written by James Carter Senior News Editor

Breaking: Yellow Cold Alert Extends Across 14 Regions Ahead of January 17

A yellow code for extreme cold has been issued for tomorrow, January 17, spanning 14 regions, according to the National Institute of Meteorology and Hydrology.

The forecast warns of subfreezing temperatures and bitter conditions across the listed regions. Overnight lows are expected to dip between minus 14 and minus 9 degrees Celsius, with daytime highs remaining well below freezing. The alert highlights potential health risks for sensitive groups, including the elderly, the ill, children, and people without shelter.

Meteorologists anticipate a mostly clear day with frosty mornings nationwide. In the southwest, more cloud cover is expected before noon, but conditions should brighten to mostly sunny skies by afternoon. A moderate northeast breeze will be felt across manny areas, while the eastern regions may contend with a strong northerly wind accompanying the cold air. In the capital area,Sofia,temperatures are projected to bottom out near minus 2 degrees and rise to about 3 degrees during the day.

Area Covered by Yellow Code Expected Low Expected High Notes
14 regions: Varna, Veliko Tarnovo, Vidin, Vratsa, Gabrovo, Dobrich, Lovech, Montana, Pleven, Razgrad, Ruse, Silistra, Targovishte, Shumen -14 to -9°C Negative across the board Yellow alert; heightened health risk for vulnerable groups; in Dobrich region, a strong northerly wind may affect eastern parts
Sofia Region (including Sofia city) -2°C Around 3°C Not part of the yellow code, but still cold with a notable wind pattern

What this means for residents

  • Dress in layers, cover extremities, and avoid prolonged exposure outdoors.
  • Check heating systems, protect vulnerable neighbors, and ensure pets have shelter.
  • stay updated on wind forecasts, as stronger northerly gusts may amplify the cold in certain areas.

Evergreen cold-weather guidance

Weather alerts like this are reminders to prepare for sudden temperature swings in winter. Keep a stocked emergency kit, know the location of warming centers in your area, and monitor official updates as conditions can change quickly.

Share your cold-weather preparedness tips or updates from your area in the comments below, and tell us how you plan to stay warm tomorrow.

Have you already checked on vulnerable neighbors or family members? What steps will you take to stay safe and warm during the coming cold spell?

.Yellow Cold Weather Alert – 14 Bulgarian Regions (Jan 17, 2026)

Alert Level & Timing

  • Alert type: Yellow Cold Weather Alert (moderate risk)

  • Effective date: 00:00 CET, 17 January 2026

  • Duration: Expected to last 24 hours, with a possible extension into the early hours of 18 January if the cold front stalls.

Regions Under Yellow Alert

  1. Sofia Province

  2. Plovdiv Province

  3. Veliko Tŭrnovo Province

  4. Pazardzhik Province

  5. Lovech Province

  6. Razgrad Province

  7. Burgas Province

  8. Stara Zagora Province

  9. Haskovo Province

  10. Kyustendil Province

  11. Montana Province

  12. Ruse Province

  13. Silistra Province

  14. Vidin Province

Forecasted Temperature Drop

  • Maximum low: –14 °C (record‑low for mid‑January in several districts)

  • average low: –8 °C to –12 °C across the alert zone

  • Wind chill: Values could feel 5 °C–10 °C colder, especially in exposed high‑altitude areas such as the Balkan Mountains and the Rhodope foothills.

Immediate Impacts on Daily Life

Impact Area Expected Effects Practical Implications
Roads & Transportation Ice formation on highways,mountain passes,and secondary roads • Delays on major routes (E79,A1)
• Increased risk of slip‑offs on rural roads
• Public transport may run on reduced schedules
utilities Higher demand for heating,possible strain on natural‑gas supply • Expect temporary pressure drops in gas pipelines
• Electricity grids may see spikes in consumption
Health Cold‑related illnesses (hypothermia,frostbite) rise in vulnerable groups • Emergency departments anticipate a 12 % increase in cold‑related admissions
Agriculture Frost damage to early‑season crops,stress on livestock • Fruit orchards in the Danubian Plain could lose up to 15 % of yield if frost persists

Safety Precautions for Households

  1. Heating:
    • Verify that boilers,radiators,and portable heaters are serviced and vented properly.
    • Keep a backup heat source (e.g., electric heater) ready, but avoid using gas stoves for heating.
  1. Insulation:
    • Seal gaps around doors and windows with weather‑stripping or draft excluders.
    • Close curtains at night to retain interior heat.
  1. Plumbing:
    • allow a thin trickle of water to run through exposed pipes to prevent freezing.
    • Insulate outdoor faucets with foam sleeves.
  1. Personal Protection:
    • Dress in layers; prioritize thermal base layers, insulated gloves, and waterproof boots.
    • limit outdoor exposure to 10‑15 minutes at a time, especially for children and the elderly.

Transportation & Infrastructure Guidance

  • drivers:
    1. Check tire pressure and tread depth before departure.
    2. Carry a winter emergency kit (blanket, ice scraper, flashlight, high‑visibility vest).
    3. Reduce speed on icy stretches and increase following distance.
  • Public Transit Users:
  • Monitor real‑time updates on the Bulgarian state Railways (BDZ) and Sofia Urban Mobility websites.
  • allow extra travel time; anticipate possible cancellations on routes crossing the Balkan ridge.
  • Logistics Companies:
  • Re‑schedule deliveries for non‑essential goods to avoid peak cold‑wave hours (02:00–06:00 CET).
  • Secure cargo against condensation caused by rapid temperature changes.

Agricultural & Livestock Recommendations

  • Crop Protection:
    1. Deploy frost cloths or anti‑freeze irrigation on vulnerable fields (e.g., early wheat, lettuce).
    2. use windbreaks to reduce cold wind velocity over crops.
  • Livestock Care:
  • Move animals to insulated barns or provide heated windbreaks.
  • Stock extra hay and warm water to prevent dehydration and hypothermia.

Energy Consumption & Heating Tips

  • Optimize Heating Efficiency:
  • Set thermostats to a consistent 20 °C during occupied periods; lower to 16 °C at night if vacant.
  • Use programmable timers for radiators to avoid unneeded heating.
  • Backup Power Planning:
  • Test generator functionality and keep fuel supplies in a well‑ventilated area.
  • Prioritize essential appliances (heating, medical equipment) during power cuts.

Real‑Time Resources & Alerts

  • National Meteorological Institute (NMI) – www.meteo.bg – live temperature maps and hourly updates.
  • Bulgaria’s Emergency Management Agency (EMA) – www.ema.bg – shelters, road closures, and emergency hotline (112).
  • Mobile Apps: “Meteo Bulgaria” and “Weather‑Now BG” send push notifications for yellow alerts and sudden temperature shifts.

Government & Emergency Services Response

  • Pre‑emptive Measures:
  • Dispatch of mobile heating units to remote villages in Vidin and Montana.
  • Temporary road salting teams positioned on high‑risk mountain passes.
  • Public Dialogue:
  • Daily press releases at 08:00 CET,reinforced through regional radio stations (BNR,Radio Sofia).

Practical Tips for Businesses & Schools

  1. remote Work Enablement:
    • Encourage staff to work from home where feasible; provide VPN access and temporary equipment loans.
  1. School safety Protocols:
    • Cancel outdoor activities before 10:00 CET if temperatures dip below –10 °C.
    • Ensure all school buildings have functional heating and emergency lighting.
  1. retail & Service Industry:
    • Offer extended opening hours in the afternoon (13:00–18:00) when temperatures are slightly higher.
    • Stock winter essentials (gloves, scarves, hot beverages) to meet increased demand.

Key Takeaways for Residents

  • Monitor the yellow cold weather alert throughout the day of 17 January.
  • Prepare homes, vehicles, and vulnerable family members for temperatures as low as –14 °C.
  • Leverage official channels (NMI, EMA, mobile apps) for the latest updates and safety instructions.
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