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Tarmac aerosave recycle four a320neo for aerfin

by James Carter Senior News Editor

Breaking News: Aircraft Recycling Reaches New Heights – A320neo Dismantled for Circular Economy

[Image Placeholder: High-resolution image of an Airbus A320neo being dismantled at Tarmac Aerosave facility]

Tarbes, France – In a significant move towards sustainable aviation, Tarmac Aerosave, a leading aircraft maintenance, storage, and recycling center, has completed the dismantling and recycling of four Airbus A320neo aircraft on behalf of Aerfin, a specialist in aircraft parts trading. This breaking news underscores a growing trend within the aviation industry: prioritizing the recovery and reuse of valuable aircraft components, rather than simply retiring planes to the desert.

A New Era of Aircraft Dismantling

The partnership between Tarmac Aerosave and Aerfin isn’t new – they’ve been collaborating for a decade, starting with an Airbus A340. However, the focus on the newer A320neo model, and the speed with which these planes are being processed, represents a leap forward. Aerfin, the owner of the aircraft (originally from the GoAir fleet), will distribute the recovered parts to the second-hand market, offering operators, rental companies, and maintenance facilities faster access to essential components.

What sets this process apart is its proactive approach. Tarmac Aerosave and Aerfin have developed a “tailor-made” process that prioritizes the removal of high-demand items like landing gear, engines, and the Auxiliary Power Unit (APU) early in the dismantling phase. This dramatically reduces lead times for these critical parts, helping airlines maintain fleet reliability and minimize downtime. Each A320neo yields approximately 1,400 usable parts.

The Four Stages of Aircraft Recycling: From Cabin to Core

Tarmac Aerosave’s recycling process is meticulously structured, ensuring maximum recovery and minimal waste. It unfolds in four distinct phases:

  1. Fluid & Fuel Removal: The initial step involves safely draining all fluids, including fuel and hydraulic fluids, adhering to strict environmental regulations.
  2. Component Harvesting & Documentation: Requested components are carefully removed, meticulously labeled, recorded, and stored, ready for distribution. Detailed documentation accompanies each part, ensuring traceability and quality control.
  3. “Verdissage” – The Cabin Transformation: This phase, aptly named “Verdissage” (French for “greening”), sees the cabin stripped down to its bare bones. Seats, luggage compartments, carpets, cables, and even the smallest screws are dismantled and sorted for reuse or recycling.
  4. Fuselage & Wing Disassembly: Once the cabin, cockpit, and holds are completely emptied, the fuselage and wings are cut apart. Materials are then sorted for recycling in specialized sectors.

Beyond Recycling: The Rise of the Circular Aeronautical Economy

Tarmac Aerosave’s impressive 92% recovery rate of parts and materials isn’t just a statistic; it’s a testament to the growing momentum behind the circular economy in aviation. Traditionally, end-of-life aircraft were often stored or scrapped, representing a significant loss of valuable resources. Now, companies like Tarmac Aerosave and Aerfin are transforming that paradigm.

Did you know? The aviation industry is facing increasing pressure to reduce its environmental footprint. Aircraft recycling is a key component of this effort, offering a sustainable alternative to traditional disposal methods. The demand for used serviceable material (USM) is also rising, driven by cost considerations and supply chain challenges.

Arthur Rondeau, Director of the dismantling unit and recycling at Tarmac Aerosave, emphasizes the collaborative spirit: “We are proud to continue our partnership with Aerfin… Together, we will demonstrate how effective planning and advanced recycling techniques can extend the lifespan of plane parts and promote a more circular aeronautical economy.” Simon Bayliss, Operating Director at Aerfin, adds, “Our priority is always to provide our customers with the parts they need… By first planning the deposit of equipment and rationalizing the dismantling process with Aerosave tarmac, we were able to accelerate the availability of parts and provide real added value to the market.”

With further aircraft slated for recycling by Aerfin before the end of 2025, this partnership is poised to continue driving innovation and sustainability within the aviation industry. The future of flight isn’t just about building new planes; it’s about responsibly managing the lifecycle of those that have already served their purpose.

Stay tuned to archyde.com for the latest updates on sustainable aviation and the evolving landscape of aircraft recycling. Explore our aviation section for more in-depth coverage of industry trends and innovations.

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