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GreenBotAI: ‘Made in Europe’ AI Revolutionizes Robotics, Cuts Energy Use by 25%

Paris, France – September 30, 2025 – In a significant leap forward for sustainable industrial automation, the GreenBotAI project has unveiled a groundbreaking AI system capable of reducing the energy consumption of industrial robots by more than 25%. This ‘Made in Europe’ innovation, a collaboration between France and Germany, promises to reshape the future of manufacturing and bolster European technological leadership. This is breaking news for the robotics and AI sectors, with immediate implications for businesses seeking to improve efficiency and reduce their environmental footprint.

The Challenge: Robotics and the Energy Drain

Modern manufacturing relies heavily on robotics, but these powerful machines are often energy intensive. Smaller batch sizes, increasingly complex production lines, and volatile supply chains are all adding pressure on manufacturers to optimize their processes. GreenBotAI directly addresses this challenge, focusing on optimizing robot reaction times, movement planning, and task execution. The project recognized that even incremental improvements in these areas could yield substantial energy savings.

How GreenBotAI Works: Slim AI, Big Impact

Developed by a consortium led by the Fraunhofer Institute for Machine Tools and Forming Technology IWU, alongside the Munich University of Applied Sciences, Inbolt Sas, and Ensam LiSpen, GreenBotAI utilizes a slimmed-down AI model. Instead of requiring extensive computational power, the system leverages modular machine learning models evaluated in tailor-made simulation environments. This allows for robust 2D and 3D tracking, combined with strength-moment control, enabling tasks like bin picking, tracking, assembly, and quality control without requiring specialized robotics expertise. Real-time communication via the User Datagram Protocol (UDP) and a modular architecture ensure seamless data exchange and adaptability across various robot systems.

Image: Fraunhofer IWU – recording in the Munich University of Applied Sciences. Demonstrating the AI-controlled precision of the GreenBotAI system.

A Franco-German Partnership Forging European Tech Sovereignty

The GreenBotAI project isn’t just about energy efficiency; it’s a cornerstone of a broader Franco-German strategy to strengthen European competitiveness in the AI landscape. Stemming from the 2019 Aachen Treaty, this collaboration between the Federal Ministry of Economics and the French Ministry of Economics and Digital Sovereignty aims to promote green and digital technologies and secure European technology leadership. GreenBotAI was selected as part of a €17.9 million funding initiative focused on strengthening crisis resilience through AI, particularly in sustainability and supply chains. This initiative underscores a commitment to building a technologically sovereign Europe, less reliant on external forces.

Beyond Energy Savings: The Wider Implications

The implications of GreenBotAI extend far beyond reduced energy bills. By simplifying automation, the system opens doors for smaller manufacturers to adopt robotic solutions, leveling the playing field and fostering innovation. The ability to implement advanced tasks without deep robotics expertise democratizes access to cutting-edge technology. Furthermore, the project’s focus on robust AI control enhances the resilience of production lines, making them less susceptible to disruptions. This is particularly crucial in today’s volatile global environment.

Image: Fraunhofer IWU. The GreenBotAI project team celebrating their success.

What’s Next for AI-Powered Robotics?

GreenBotAI represents a pivotal moment in the evolution of industrial robotics. As AI continues to advance, we can expect to see even more sophisticated systems that optimize efficiency, reduce waste, and enhance the capabilities of robots. The project’s success demonstrates the power of international collaboration and the importance of investing in research and development. The future of manufacturing is undoubtedly intelligent, sustainable, and increasingly reliant on innovations like GreenBotAI. Stay tuned to Archyde for continued coverage of the latest breakthroughs in AI and robotics, and explore our resources on sustainable manufacturing practices to learn how you can implement these technologies in your own operations.

Source: Press Release – September 24, 2025