Compact Robots Revolutionize Vertical Automated Storage and Retrieval

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Hai Robotics Unveils New Automated Storage and Retrieval System

October 1, 2025 – A New era in Automation is Here. Hai Robotics, a leading provider of automated storage and retrieval systems, has recently showcased its latest innovation – a high-pick climb system designed to bring the benefits of advanced robotics to everyday consumers and businesses. The system promises a simpler, more accessible approach to automation, potentially revolutionizing warehouse and logistics operations.

Simplifying automation for Broader access

According to a company representative, the core principle behind this new system is simplicity. Unlike many complex automation solutions, this design features only two guide channels and two points of contact, allowing the robot to climb vertically and efficiently retrieve inventory bins. This streamlined approach aims to lower the barrier to entry for businesses looking to adopt automation technologies.

How the System Works

The system operates by allowing a robot to ascend climbing channels,access bins on either side,interlock with the floor for stability,and than transport the selected inventory to a goods-to-person workstation for picking. This process minimizes wasted movement and maximizes efficiency.The design emphasizes ease of use and integration, making it a potentially attractive option for companies of all sizes.

The robot’s ability to access bins from both sides while climbing highlights the system’s space-saving capabilities. This is particularly valuable in environments where floor space is at a premium, such as urban warehouses or distribution centers.

Feature	Specification
Points of Contact	Two
Climbing Mechanism	Vertical Climb with Interlocking How do compact robots in VASRS compare to conventional systems in terms of initial investment and long-term operational costs? The Rise of Micro-Robotics in Warehousing Vertical Automated Storage and Retrieval Systems (VASRS) have long been a staple of efficient warehousing, maximizing space utilization and streamlining order fulfillment. However, traditional VASRS often rely on large, complex machinery. A new wave of innovation is changing this: compact robots are now enabling a more flexible, scalable, and cost-effective approach to vertical storage. These aren’t the hulking industrial robots of the past; we’re talking about smaller, agile units designed specifically for navigating and operating within the vertical storage structure. This shift is impacting industries from e-commerce and retail to pharmaceuticals and manufacturing. How Compact Robots are Transforming VASRS Traditionally, VASRS utilized large cranes or shuttles to retrieve and deposit goods. Compact robots, often referred to as autonomous mobile robots (AMRs) or goods-to-person robots, operate differently. they typically climb within the racking system, moving independently along vertical and horizontal axes. Here’s a breakdown of how they work: Order Initiation: An order is received by the Warehouse Management System (WMS). Robot Dispatch: The WMS directs available robots to the designated storage location. Retrieval & Transport: The robot ascends the racking, retrieves the item, and transports it to a picking station. Picking & Packing: Human operators pick the items from the robot’s delivery point and prepare them for shipping. Return & Recharge: The robot returns to a charging station or awaits the next assignment. This process considerably reduces the time and labour required for order fulfillment. Key technologies driving this revolution include: * Advanced Navigation: Utilizing LiDAR, vision systems, and sophisticated algorithms for precise movement within the storage structure. * Battery Technology: Long-lasting batteries and efficient charging systems ensure continuous operation. * Software Integration: Seamless integration with WMS and Warehouse Control Systems (WCS) is crucial for optimal performance. * Modular Design: manny systems feature modular robots, allowing for easy scalability and adaptation to changing needs. Benefits of Implementing Compact Robot VASRS The advantages of adopting compact robot-powered VASRS are significant. Beyond the obvious space savings, consider these key benefits: * Increased Throughput: Faster retrieval and delivery times translate to higher order fulfillment rates. * Reduced Labor Costs: Automation minimizes the need for manual labor in the storage and retrieval process. * Improved Accuracy: Robots reduce the risk of human error,leading to fewer mispicks and returns. * Scalability & adaptability: Easily add or remove robots as demand fluctuates,adapting to seasonal peaks or business growth. Automated storage solutions become truly agile. * Enhanced Safety: Robots can operate in environments that may be hazardous for human workers. * Optimized Space Utilization: VASRS, combined with compact robotics, maximize every cubic foot of warehouse space. * Reduced Energy Consumption: Compared to traditional systems, some compact robot solutions offer improved energy efficiency. Key Players and Available Systems The market for compact robot VASRS is rapidly evolving. Several companies are leading the charge: * AutoStore: A prominent player known for its grid-based system utilizing robots that operate on top of stacked bins. * Exotec: offers a scalable system with robots that climb within the racking structure. * GreyOrange: Provides a range of robotics solutions,including those for vertical storage. * Swisslog: Offers a variety of automated warehouse solutions, including robot-based VASRS. Each system has its strengths and weaknesses, depending on factors like storage density, throughput requirements, and budget. Warehouse automation companies are increasingly offering customized solutions tailored to specific client needs. Practical Considerations & Implementation tips Implementing a compact robot VASRS isn’t a simple plug-and-play process. Careful planning and execution are essential. Here are some practical tips: * Conduct a Thorough Needs Assessment: Analyze your current warehousing operations, identify pain points, and define your goals. * Evaluate System Compatibility: Ensure the chosen system integrates seamlessly with your existing WMS and WCS. * Consider Throughput requirements: Accurately forecast your order volume and select a system that can handle peak demand. * Factor in Space Constraints: While VASRS saves space, you still need adequate room for picking stations, charging areas, and maintenance access. * Invest in Training: provide extensive training for your staff on robot operation, maintenance, and troubleshooting. * Plan for Maintenance: Establish a preventative maintenance schedule to ensure optimal system performance and longevity. * Data Analysis & Optimization: Continuously monitor system performance and use data analytics to identify areas for enhancement. Robotics in logistics requires ongoing refinement. Real-World Applications & Case studies Several companies have successfully implemented compact robot VASRS, demonstrating the technology’s potential. * Adidas: Implemented AutoStore systems in several distribution centers to improve order fulfillment speed and accuracy. * Boohoo: Utilized AutoStore to handle a massive increase in online orders, significantly reducing lead times. * Decathlon: Deployed Exotec’s Skypod system to optimize storage density and