Sany’s First Australian Hydrogen Refueling Project

Sany‘s Groundbreaking Hydrogen Refueling Project energizes Australia’s Green Future

Shanghai, May 29, 2025 – Sany, a global leader in heavy machinery, has officially inaugurated its first hydrogen refueling project in Australia. This landmark achievement, delivered in May 2024 after an initial strategic alliance in April, signifies a major leap in the expansion of green energy solutions on an international scale and highlights the importance of hydrogen refueling infrastructure.

The delivered 200 NM³/H hydrogen production team, custom-developed and platform-mounted, represents a crucial step towards Sany’s ambition to internationalize its renewable energy offerings.

Advanced Technology Driving Efficient hydrogen Refueling

This pioneering project incorporates industry-leading technology for hydrogen production using flexible electrolysis, coupled with a sophisticated control system to ensure stable and efficient operation.

Featuring double-stage supercharging and hydrogen storage at both 50 MPa and 90 MPA, the system is uniquely capable of simultaneously meeting the hydrogen refueling demands of 35 MPA commercial vehicles and 70 MPA passenger vehicles. this ensures rapid and secure refueling for all types of vehicles, supporting both commercial transport and everyday commuting.

Stringent Global Standards Ensuring Safe Implementation

To facilitate a seamless entry into the Australian market, the project strictly adheres to market standards and has received full certification from Bureau Veritas (BV) and Tüv Süd.

• Electrical Security Certification AS 3000: Complies with the most rigorous Australian standard (Class 2).
• Double Certification ASME/AS1200: Pressure containers are certified according to U.S. and Australian standards with the ASME U3 seal, and a fatigue life exceeding 20,000 cycles.
• SAE J2601 Hydrogen Report Protocol Test: The replenishment protocol meets international filling standards, enabling passenger vehicles to refuel to 70 MPA in just 3 minutes.

Design-Driven Development with Rigorous Safety Analysis

Sany employs an advanced, design-centric development process.The project team conducted thorough risk assessments and controls on both the PEM hydrogen production and purification system and the high-pressure hydrogen refueling system, including hazard identification, hazard and operability studies, security integrity level analysis, and protection layer analysis.

These analytical methods enable early risk identification, laying a robust foundation for secure, smart, and resilient hydrogen solutions.

The success of Sany in Australia, driven by its advanced technology, stringent global safety standards and collaborative approach, marks a pivotal step in sustainable development. Sany’s focus on clean energy encompasses wind, solar, hydrogen, energy storage, and micro-redes storage. Sany is dedicated to accelerating its transition towards decarbonization and green growth, thereby contributing a significant green impulse to the industry, according to Xiang Wenbo, President of Sany Heavy industry.

Key project Highlights

feature	Details
Hydrogen Production	Flexible Electrolysis
Storage Capacity	50 MPa and 90 MPa
Refueling Capability	Simultaneous refueling for 35 MPa commercial and 70 MPa passenger vehicles
Safety Standards	AS 3000, ASME/AS1200, SAE J2601

The Future of Hydrogen Refueling

The hydrogen sector is poised for significant growth.According to a report by the International Renewable Energy Agency (IRENA), hydrogen could meet 24% of the world’s energy needs by 2050. This expansion relies heavily on advancements in production, storage, and distribution technologies, like those showcased in Sany’s Australian project.

Currently, The U.S. Department of Energy (DOE) aims to decrease clean hydrogen production costs to $1 per kilogram by 2030. As technology improves and infrastructure expands, hydrogen will become a more viable and widespread energy source, driving down costs and increasing accessibility.

Did You Know?

green hydrogen, produced from renewable energy sources, has the potential to considerably reduce carbon emissions compared to hydrogen produced from fossil fuels.

Frequently Asked Questions About Hydrogen Refueling

• What are the environmental benefits of hydrogen fuel?

hydrogen fuel produces only water vapor as a byproduct when used in a fuel cell, significantly reducing greenhouse gas emissions.

• How does hydrogen refueling compare to electric vehicle charging?

Hydrogen refueling is generally faster than charging an electric vehicle, with refueling times comparable to gasoline vehicles.

• What is the current state of hydrogen infrastructure in Australia?

Australia is actively developing its hydrogen infrastructure with several pilot projects and strategic investments aimed at expanding hydrogen production and distribution capabilities.

• What are the main challenges in expanding hydrogen refueling infrastructure?

Challenges include high initial investment costs, regulatory hurdles, and the need for standardized safety protocols.

• Where can I find hydrogen refueling stations?

While still limited, hydrogen refueling stations are gradually increasing in number, with locations frequently enough listed on government and industry websites.

What are your thoughts on Sany’s new hydrogen refueling project? How do you see hydrogen fuel impacting the future of transportation?

What are the potential long-term economic benefits of Sany’s Australian hydrogen refueling project?

Sany’s First Australian Hydrogen Refueling Project: Fueling a Lasting future

Sany, a global leader in heavy machinery and construction equipment, has marked a significant milestone in Australia with its inaugural hydrogen refueling project. This initiative represents a crucial step towards the adoption of green hydrogen and sustainable transportation solutions within the Australian market. The project showcases Sany’s commitment to innovation and its ambition to be a key player in the emerging hydrogen economy. Understanding the project’s details requires a deep dive into its specifications and implications for the future of energy. This comprehensive analysis will examine the technology, impact and strategic significance of this important project, providing valuable insights for investors, stakeholders, and anyone interested in the renewable energy sector.

Project Overview: Key Components and Technology

The core of Sany’s Australian hydrogen refueling project hinges on the deployment of cutting-edge hydrogen refueling infrastructure. The project typically involves:

• Hydrogen Production: This may involve on-site hydrogen production via electrolysis powered by renewable energy sources (solar, wind).
• Storage: High-pressure tanks to store the hydrogen, ensuring an adequate supply for refueling operations.
• Dispensing: Fueling stations for dispensing hydrogen into fuel cell electric vehicles (FCEVs).

sany’s technology is designed to meet the specific demands of refueling heavy-duty vehicles, with features that ensure safety and operational efficiency. This includes advanced safety protocols to minimise any safety risks, remote monitoring and control systems, and data logging to monitor and optimize performance. Specifics about the precise location and size of the project are frequently enough resolute through initial market research, based on the requirements of a growing market demand, in areas with high transportation activity, and logistical efficiency. The project will likely incorporate:

• Hydrogen Fueling Station Design: Efficient and safe design optimized for heavy-duty vehicles.
• Refueling Capacity: High flow rates to quickly refuel commercial vehicles and buses.
• compliance and standards: Adherence to high safety standards and local regulations.

Technical Specifications and Components

The project’s technological specifications are crucial for its successful operation. Each stage involves specific equipment designed to safely and efficiently produce, store, and distribute hydrogen fuel. Consider this example of what may be included:

Component	Specification	Function
Electrolyzer	Renewable energy-powered, 1 MW capacity (typical)	Produces hydrogen from water
High-Pressure Storage	Up to 70 MPa (700 bar)	Stores hydrogen under high pressure
dispensing Nozzles	H70 (70 MPa) for high-pressure fueling	Delivers hydrogen fuel to vehicles
Safety Systems	Emergency shutdown, leak detection	Ensures safe operation

These specifications and the use of advanced technologies underline Sany’s commitment to providing reliable and efficient hydrogen refueling solutions. The careful selection and integration of its components highlights a thorough consideration of safety, convenience and operational advantages for the end consumer.

Impact on Australia’s Renewable Energy Landscape

Sany’s project is poised to substantially impact Australia’s transition toward renewable energy.australia has set ambitious goals for a hydrogen economy, and this infrastructure helps drive that forward. The use of green hydrogen, coupled with renewable energy sources enables this and addresses some key areas:

• Decarbonization of Transportation: reduces greenhouse gas emissions.
• Investment in Renewable Energy: Promotes further progress and adoption of solar and wind power.
• Job Creation: Opportunities and training in renewable energy sector.

Strategic Implications and Future Potential

Beyond the immediate benefits, Sany’s project has strategic implications for the future. It signifies:

• Market Leadership: Positions Sany as a key player in Australia’s hydrogen market.
• Technological Advancement: Demonstrates capabilities in hydrogen infrastructure solutions.
• Expansion Opportunities: Potential for future projects across Australia.

The long-term potential lies in the further development of this initial project.This includes deploying additional refueling stations nationwide and fostering partnerships with local governments and energy providers. As the hydrogen economy matures, Sany is well-positioned to grow its market share by continuously improving its technology, reducing costs, and expanding its scope of services.

Anticipated Benefits and Outcomes

The expected outcomes of Sany’s project are manifold and span economic, social, and environmental areas. Some of the long-term benefits are:

• Economic Growth: Fostering the growth of the hydrogen industry.
• Environmental Sustainability: Mitigating the effects of climate change.
• Energy Independence: decreasing reliance on fossil fuels.

Successfully executing this project creates a blueprint for additional hydrogen fueling projects, which supports the overall objectives of sustainability and economic expansion. Sany’s project thus serves as a critical catalyst for australia’s journey into a hydrogen-fueled future. The emphasis on sustainable hydrogen infrastructure guarantees that future applications will be cleaner and more efficient. Investing in technology like this promotes the development of more advanced, sustainable energy solutions helping to reduce carbon emissions, improving public health, and establishing Australia’s leadership in the worldwide energy transformation.