Stonemode Granite: Streamlining Production with Prolainer – Focus Stone Technology

Stonemode Granite Boosts Production by 133% with Prodim Stone Pack Technology

By Archyde Staff

Stonemode Granite, a family-owned business serving the Dallas-Fort Worth metropolitan area, has considerably enhanced its operations by adopting advanced measurement technology. The company specializes in custom countertops, slab surfaces, dressers, and intricate designs.

known for their commitment to durability, precision, and high-quality craftsmanship, Stonemode Granite invested in the Prodim Stone Pack. This strategic move has yielded remarkable improvements in their workflow and output.

“We are committed to the use of advanced measurement technology to ensure that each countertop is manufactured with exceptional precision,” a spokesperson for Stonemode Granite stated. “It is indeed always a pleasure to collaborate with designers and builders who share our passion for details and innovation. With the Prodim Test, we constantly achieve exceptional results in each project.”

The integration of the Proliner, a key component of the prodim Stone Pack, has streamlined the company’s measurement process. This has led to a reduction in production time and material waste, ultimately increasing overall efficiency.

Edgar Quijada, the owner of Stonemode Granite, highlighted the Proliner’s key benefits. “Our favorite characteristic of the Proliner is its ability to draw a wall and measure angles and curves with ease, without the need for a physical template,” Quijada noted.

As implementing this cutting-edge technology, Stonemode Granite has effectively doubled its daily production capacity. The company now manufactures between 30 to 70 square meters per day, a considerable increase of 133%.

The Proliner continues to be instrumental in refining precision and optimizing workflows, making every project undertaken by Stonemode Granite more agile, faster, and more profitable.

Frequently Asked Questions About stonemode Granite and Prodim Technology

What services does Stonemode Granite offer?

Stonemode Granite specializes in custom countertops, slab surfaces, dressers, grooved edges, and unique designs within the Dallas-fort Worth metropolitan area.

What technology has Stonemode Granite invested in?

The company has invested in the Prodim Stone Pack,which includes advanced measurement technology like the Proliner.

How has the Prodim Stone Pack improved Stonemode Granite’s operations?

The Prodim Stone Pack has improved their measurement process, reducing production time, minimizing material waste, and increasing overall efficiency.

What is a key advantage of the Proliner for Stonemode Granite?

The Proliner’s ability to draw walls and measure angles and curves easily without physical templates is a meaningful advantage.

What has been the impact on Stonemode Granite’s daily production?

As adopting the technology, Stonemode Granite has doubled its daily production from 30 to 70 square meters.

What are Stonemode Granite’s core values in their work?

The core values of Stonemode Granite are durability, precision, and high-quality craftsmanship.

What are your thoughts on how technology is transforming the fabrication industry? Share your opinions in the comments below or share this article with your network!

What specific quantifiable improvements did Stonemode Granite experience after implementing the Prolainer system?

The Challenge of Granite Fabrication

Granite fabrication, while yielding beautiful and durable surfaces, presents meaningful production challenges. Traditional methods often involve bottlenecks, material waste, and labor-intensive processes. These inefficiencies impact profitability and the ability to meet growing customer demand for custom granite countertops, vanities, and other architectural elements. Key issues include:

Material Handling: Large, heavy granite slabs require specialized equipment and skilled operators for safe and efficient movement.

Cutting Accuracy: precise cutting is crucial to minimize waste and ensure accurate dimensions for installation. Errors are costly.

Edge Profiling: Achieving consistent, high-quality edge profiles demands expertise and time.

Polishing & Finishing: Labor-intensive polishing processes can be slow and require significant skill to avoid imperfections.

Inventory Management: Tracking slab inventory and optimizing material usage is essential for cost control.

Prolainer: A Revolution in Granite Slab Handling

Focus Stone TechnologyS Prolainer system addresses these challenges head-on. Prolainer isn’t just a piece of equipment; it’s a complete workflow solution designed to streamline granite slab handling from unloading to fabrication. It utilizes a unique combination of vacuum lifting technology and a robust rail system to move slabs with unparalleled ease and precision.

This system substantially reduces the physical strain on workers, minimizing the risk of injury and improving overall workplace safety. Proliner systems are adaptable to various shop layouts and can handle a wide range of granite slab sizes and thicknesses.

Key Components & Functionality of the Prolainer System

The Prolainer system comprises several key components working in harmony:

1. Vacuum Lifting Bridge: The core of the system, this bridge utilizes powerful vacuum cups to securely lift and maneuver granite slabs. Different cup configurations are available to accommodate varying slab surfaces and conditions.
2. Rail System: A precisely engineered rail system provides a smooth and stable track for the lifting bridge to travel along. Rails can be configured in straight lines, curves, and even complex layouts to optimize workflow.
3. Control System: An intuitive control system allows operators to precisely control the lifting bridge’s movement, speed, and vacuum pressure. Modern systems frequently enough include programmable routines for automated slab positioning.
4. Slab Storage Racks: Designed to integrate seamlessly with the Prolainer system, these racks provide organized and accessible storage for granite slabs.
5. Digital slab Management: Integration with digital slab management software allows for real-time tracking of inventory, optimizing cut planning, and reducing waste.

How Prolainer Streamlines Specific Fabrication Processes

Prolainer’s impact extends across the entire granite fabrication process:

Slab Unloading & Positioning: Instead of relying on forklifts and manual labor, Prolainer allows for speedy and safe unloading of granite slabs directly from trucks or storage. Precise positioning for cutting is achieved with minimal effort.

CNC Machine Loading: Prolainer seamlessly integrates with CNC cutting machines, enabling automated slab loading and unloading. This reduces downtime and increases cutting efficiency. Compatibility with popular CNC brands like Intermac, CMS, and Park Industries is a key benefit.

Edge Profiling Setup: Quickly and accurately position slabs for edge profiling machines, ensuring consistent edge quality and reducing setup time.

Polishing Line integration: Facilitates smooth transfer of slabs between polishing heads, optimizing the polishing process and minimizing handling damage.

Quality Control & Inspection: Easy maneuverability allows for thorough inspection of slabs at various stages of fabrication.

Benefits of Implementing Prolainer in Granite Fabrication

Investing in a Prolainer system delivers a multitude of benefits:

increased Productivity: Faster slab handling and reduced setup times translate to significantly higher throughput.

Reduced Labor costs: Automation reduces the need for manual labor, lowering overall production costs.

Improved safety: Minimizes the risk of worker injury associated with heavy lifting and manual handling.

Minimized Material Waste: Precise slab positioning and integration with CNC machines reduce cutting errors and material waste.

Enhanced Quality: Consistent slab handling and positioning contribute to higher-quality finished products.

Optimized Space Utilization: Efficient slab storage and movement allow for better utilization of shop floor space.

Faster Turnaround Times: Streamlined processes lead to quicker project completion and increased customer satisfaction.

case Study: Stonemode Granite’s Transformation

Stonemode Granite, a leading fabricator in the Midwest, implemented a Prolainer system in 2023.Prior to Prolainer, they struggled with long lead times, high labor costs, and occasional material damage during handling.

After installation, Stonemode Granite reported:

A 30